現(xiàn)在有很多模具制造商,要想在這樣的廠家中脫穎而出,注塑工藝一定要好,否則很難有回頭客,影響廠家的盈利能力。那么如何進(jìn)行注塑成型呢?下面就一起來了解一下吧。
Now there are many mold manufacturers. If they want to stand out among such manufacturers, the injection molding process must be good. Otherwise, it is difficult to have repeat customers, which will affect the profitability of the manufacturers. So how to carry out injection molding? Let's take a look.
注塑成型是一個知識面廣、技術(shù)性強(qiáng)、實(shí)用性強(qiáng)的行業(yè)。注塑生產(chǎn)過程中需要塑料原料、色粉、水口材料、模具、注塑機(jī)、周邊設(shè)備、治具、噴劑、各種配件和包裝材料,給注塑車間的管理帶來大量工作.與其他行業(yè)或部門相比,對注塑車間各級管理人員的要求更高。
Injection molding is an industry with a wide range of knowledge, strong technology and strong practicality. Plastic raw materials, toner, nozzle materials, molds, injection molding machines, peripheral equipment, fixtures, sprays, various accessories and packaging materials are required in the injection molding production process, which brings a lot of work to the management of the injection molding workshop Compared with other industries or departments, the requirements for managers at all levels in the injection molding workshop are higher.
注塑生產(chǎn)需要24小時(shí)連續(xù)運(yùn)轉(zhuǎn)。一般為雙面、三刀班或三班制。注塑車間工作崗位多,分工復(fù)雜。不同職位的技能要求也不同。為了使注塑車間的生產(chǎn)經(jīng)營順利進(jìn)行,需要對每個環(huán)節(jié)、每個崗位所涉及的人員、材料、設(shè)備、工具等進(jìn)行管理,主要包括:原料室、邊角料室、配料間、生產(chǎn)現(xiàn)場、后處理區(qū)、工具間、半成品區(qū)、辦公室等區(qū)域的運(yùn)行與協(xié)調(diào)管理。
Injection molding production requires 24-hour continuous operation. Generally, it is double-sided, three knife shift or three shift system. Injection molding workshop has many jobs and complicated division of labor. Different positions have different skill requirements. In order to ensure the smooth production and operation of the injection workshop, it is necessary to manage the personnel, materials, equipment and tools involved in each link and each post, mainly including the operation and coordination management of the raw material room, scrap room, batching room, production site, post-processing area, tool room, semi-finished product area, office and other areas.
Injection type:
1、橡膠注射成型:橡膠注射成型是將橡膠材料從機(jī)筒內(nèi)直接注入模型中進(jìn)行硫化的一種生產(chǎn)方法。橡膠注射成型的優(yōu)點(diǎn)是:雖然是間歇操作,但成型周期短,生產(chǎn)效率高,取消了制坯工序,勞動強(qiáng)度小,產(chǎn)品質(zhì)量優(yōu)良。
1. Rubber injection molding: rubber injection molding is a production method that directly injects rubber materials from the barrel into the mold for vulcanization. The advantages of rubber injection molding are: although it is an intermittent operation, the molding cycle is short, the production efficiency is high, the blank making process is cancelled, the labor intensity is small, and the product quality is excellent.
2、塑料注射成型:塑料注射成型是塑料制品的一種方法。將熔融的塑料通過壓力注入塑料制品的模具中,經(jīng)冷卻成型得到所需的塑件。有專門用于進(jìn)行注塑成型的機(jī)械注塑機(jī)。今天常用的塑料是聚苯乙烯。由此產(chǎn)生的形狀通常是一種后產(chǎn)品,在安裝或用作終產(chǎn)品之前不需要進(jìn)一步處理。許多細(xì)節(jié),例如凸臺、肋和螺紋,都可以在一次注塑成型操作中形成。
2. Plastic injection molding: plastic injection molding is a method of plastic products. The molten plastic is injected into the mold of the plastic products through pressure, and the required plastic parts are obtained by cooling and forming. There are mechanical injection molding machines specially used for injection molding. The plastic commonly used today is polystyrene. The resulting shape is usually a post product that requires no further treatment before installation or use as an end product. Many details, such as bosses, ribs, and threads, can be formed in one injection molding operation.
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